Free tool

Equipment downtime cost calculator

Estimate the true cost of unplanned equipment downtime — lost output plus idle labour — per hour, per incident, per month and per year.

Your numbers

Estimated annual downtime cost
$40,320
$560
per hour
$1,680
per incident
$3,360
per month
72 hrs
downtime / year
Reduce downtime with maintenance

Unplanned downtime is expensive in ways that are easy to underestimate: lost revenue or production while equipment is stopped, plus the cost of staff standing idle. This free downtime cost calculator combines both. Enter the lost revenue or production value per hour, the idle staff cost per hour and how many people are affected, then the average length and frequency of incidents, and it returns the cost per hour, per incident, per month and per year, plus total downtime hours per year.

Seeing downtime as an annual number makes the case for preventive maintenance obvious. Well-maintained, well-tracked assets fail less and get fixed faster. Asetavo’s maintenance (CMMS) module schedules preventive maintenance, tracks work orders and keeps a full service history per asset — so you can turn this cost into savings.

How it works

How to estimate downtime cost

Lost value per hour

Enter the revenue or production value lost per hour of downtime.

Idle labour

Enter idle staff cost per hour and how many staff are affected.

Frequency

Enter average hours per incident and incidents per month.

Read the totals

See the cost per hour, incident, month and year.

FAQ

Questions, answered

A common formula is: downtime cost per hour = lost revenue/production per hour + (idle staff per hour × number of staff affected). Multiply by hours per incident and incidents per period to get the cost per incident, month and year.
Related

Take it further

Maintenance & CMMS
Facility maintenance
ROI calculator

Ready to account for every asset?

Tag, track and audit everything you own — from a handheld scanner to a boardroom report.

No card required · Live in a day · TZS/USD/GBP